ML Journal August 2022

Transform Cybersecurity Through OT

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ML Journal August 2022

Building Cybersecurity for Industrial Control Systems

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ML Journal August 2022

Building Cyber Resiliency

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ML Journal August 2022

CASE STUDY: GM’s Award-Winning Factory ZERO

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Blogs

Rethink 2022: Avoiding a Digital Divide

When it comes to digital transformation, is there a way to ensure that all manufacturers have an equal opportunity to focus on digital initiatives – regardless of their size? A panel at Rethink: The Manufacturing Leadership Council Summit examined the different challenges faced by small and medium enterprises on the industry’s journey to Manufacturing 4.0.

The panel featured Val Zanchuk, President at Graphicast; Chuck Wetherington, President of BTE Technologies and SMM Chairman for the NAM Board of Directors; and Irene Petrick, Senior Director of Industrial Innovation at Intel Corporation.

The most obvious challenge comes from resources. As Zanchuk said, he is often limited by the three T’s: Time, Treasury, and Talent. “I try to keep up with the pace of understand what’s going on with the latest digital tools, and identify the opportunities that make sense for the business.”

“M4.0 is not a rote prescription, it’s a toolbox,” Wetherington said. “We are moving digital technology down to where the work is being done.”

Petrick said that the digital divide isn’t only because of size, but also because of investment choices. “If you weren’t doing a lot of investments in digital over time, then you are behind – it’s not a size issue, it’s an investment issue.” Petrick added that companies who have not been making those continuous investments are behind, especially after COVID.

Cybersecurity is also a concern, not just internal to a company but also as an ask from customers. “The customer base has to be able to look at us and say we’re in good shape, to be comfortable working with us,” Zanchuk said.

Wetherington added, “Every company needs to be worried about cyber and needs to make efforts to be secure. The problem isn’t how good your defense is, it’s whether or not the bad guys want to get at you.”

So how can a small company, or any company, keep from falling into the divide?

“You have to stay on top of understanding technologies,” Zanchuk said. “Lean mentality fits well with 4.0 mentality, but we don’t use every tool in the Lean toolbox. I’m always scanning the technologies to understand it and translate it down to my scale.”

It’s also a matter of people, not just technology. “Hiring and retaining talent will continue to be an enormous challenge,” Petrick said. “Investing there will yield much more value than ever before.”

Blogs

Rethink 2022: Tomorrow’s Manufacturing Leaders Speak Up

Panelists discuss access, cross-functional teams, lessons learned and more at Rethink

From left: Moderator Penelope Brown, Daniel Shrives, Katelyn Kelsey, and Hayley Dwight

Katelyn Kelsey didn’t expect to go into manufacturing, but as an engineer, the lure of digital transformation and the opportunity to solve emerging problems was too great.

Participating in a panel discussion on next-generation leaders at MLC’s Rethink 2022 Summit, the Mobility Technology Engineer for Dow, Inc., encouraged employers to go back to the drawing board and to let young people know that manufacturing is a place where they can work with the latest technologies and solve problems that bridge information technology and operational technology.

Moderated by Penelope Brown, MLC’s Senior Content Director, the panel also included Hayley Dwight, Director, Business Architecture and Change Management for Cooley Group, and Daniel Shrives, Research Engineer for Saint-Gobain North America.

The panelists agreed that Gen Z and millennials want to work for companies with interdisciplinary teams that do not operate in silos. Further, Dwight explained that her generation also wants a culture that values information sharing between organizational levels. She shared that she’s able to direct message with people like Jack Dorsey – the co-founder and former CEO of Twitter – so she should have similar access to the leaders in her our organization.

Later Kelsey added, “It costs you nothing to offer a seat at the table.”

Meanwhile, Shrives shared that one of the most important lessons he’s learned so far is to be flexible and expect that a role and responsibilities will change over time. But it is not just about his generation’s expectation to adapt. Shrives shared that leaders should give millennials an opportunity to bring change with them.

To prepare for the future, Kelsey encouraged manufacturers to come to events like Rethink in order to have candid conversations as an industry. She also reminded the audience that manufacturers aren’t just manufacturers anymore. They are also technology companies and they need to pull talent from other industries to create cross-functional teams.

And it is not just about speaking truth to power. Each of the panelists is also working to build their own leadership skills. In fact, Dwight, Kelsey and Shrives were among those honored later in the Next-Generation Leadership category at the Manufacturing Leadership Awards Gala.

Asked to share something about her personal development journey, Dwight shared that she’s working to ask more questions instead of making declarative statements. To do this, she asks herself each day if she ended more sentences with question marks or periods. That’s a lesson for leaders regardless of their generation.

Photo by David Bohrer / National Assoc. of Manufacturers
Blogs

Rethink 2022: Data Literacy Connects Employees to a Common Digital Thread

Embracing data literacy helps Entegris advance Manufacturing 4.0 journey

Rethink 2022: Fostering Data Literacy: The What, Why and How Moskowitz Logan Entegris

In 1914, the Ford English School fostered shared language between the company’s workers who spoke many languages and had diverse perspectives. By establishing a shared understanding and fluency in the English language, Ford’s school led to increased safety and efficiency and better citizens.

Now more than one hundred years later, data literacy is the baseline language according to Valerie Logan, CEO and Founder of The Data Lodge.

Logan and Dr. Steven Moskowitz, Director, Digital Transformation at Entegris and Chairman of Innovation Research Interchange (IRI), a division of the National Association of Manufacturers, presented a case study at MLC’s Rethink 2022 Summit titled Fostering Data Literacy: The What, Why and How.

The case study explained that data literacy is the language of data – the ability to read, write, and communicate with data in context. Logan emphasized that the context is important and differs depending on a person’s role. Further, she said, mindset, language and skills are the keys to fostering data literacy.

When Entegris kicked off its digital journey, they took time to examine the corporate culture and then aligned their digital strategy with that culture so different teams could connect to Entegris’ digital thread and move from data to insights to actions and decisions. Logan shared that fostering community and collective languages across a diversity of backgrounds opens new channels for the entire organization.

For Moskowitz, data literacy isn’t about dumping data on people. It is important to communicate the story and explain the decisions and actions that the data necessitates.

At its core, data literacy is a development tool, but it requires enablement and engagement. According to Moskowitz, the impact of shared data literacy isn’t always measurable, but if you don’t establish literacy, the cost could be significant.

Photo by David Bohrer / National Assoc. of Manufacturers
Business Operations

Manufacturing Leadership Council Recognizes Pfizer CEO

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The Manufacturing Leadership Council—a division of the NAM that helps manufacturers leverage digital transformation—named Pfizer CEO Dr. Albert Bourla the 2022 Manufacturing Leader of the Year at the 18th annual Manufacturing Leadership Awards Gala.

The details: The ML Awards are the U.S. manufacturing industry’s biggest stage for recognizing excellence in digital manufacturing. Since the program’s founding in 2005, more than 1,000 high-performing projects and individual leaders have been honored with an award. Winners represent companies of varying sizes in a wide array of industries.

The big award: The Manufacturing Leader of the Year award was presented to Bourla for Pfizer’s extraordinary and ongoing contributions in fighting the COVID-19 pandemic.

  • “Manufacturing in America today is stronger thanks to the leadership of Dr. Bourla and his team at Pfizer, including our Executive Committee member Mike McDermott,” said NAM President and CEO Jay Timmons. “Albert and Mike’s passion and dedication to defeating COVID-19 set an example for thousands of companies as our industry navigated and responded to the evolving pandemic, and their leadership and innovation will make us better prepared to respond to the next crisis.”

Other honorees: Awards were given to companies that excelled in various categories of manufacturing, including Protolabs for collaborative ecosystems, AB InBev for digital network connectivity and operational excellence, Dow for digital supply chains, General Motors for engineering and production technology, Flex and Johnson & Johnson for enterprise integration technology, AUO Corporation for sustainability and ALOM Technologies for transformative cultures.

Manufacturers of the Year: Protolabs was named the Small/Medium Enterprise Manufacturer of the Year, and AB InBev was named the Large Enterprise Manufacturer of the Year.

The last word: “Manufacturers continue to be the driving force for global economic recovery and pandemic response as they establish innovative ways to problem-solve in an increasingly complex environment,” said MLC Co-Founder, Vice President and Executive Director David R. Brousell. “Those recognized tonight have helped establish a roadmap for the future of the sector and highlight the importance of Manufacturing 4.0.”

Press Releases

Pfizer’s Bourla Named Manufacturing Leader of the Year

Marco Island, Fla. – The National Association of Manufacturers’ Manufacturing Leadership Council has named Pfizer CEO Dr. Albert Bourla the 2022 Manufacturing Leader of the Year. The award was presented to Bourla at the 18th annual Manufacturing Leadership Awards Gala for the company’s ongoing response to the COVID-19 pandemic.

During a recorded presentation, Dr. Bourla highlighted the work of Mike McDermott, Pfizer’s chief global supply officer and executive vice president and NAM Executive Committee member, and his team of more than 30,000 colleagues and contractors to ensure uninterrupted supply for Pfizer’s entire product portfolio, which includes hundreds of medicines and vaccines—more than 38 billion doses each year—and the manufacturing and global distribution of the Pfizer-BioNTech COVID-19 vaccine and COVID-19 oral antiviral.

“Manufacturing in America today is stronger thanks to the leadership of Dr. Bourla and his team at Pfizer, including our Executive Committee member Mike McDermott. Albert and Mike’s passion and dedication to defeating COVID-19 set an example for thousands of companies as our industry navigated and responded to the evolving pandemic, and their leadership and innovation will make us better prepared to respond to the next crisis,” said NAM President and CEO Jay Timmons. “I also want to recognize the crucial work of the other winners this year, again proving that a competitive manufacturing sector is the key to solving the problems of today and tomorrow.”

The award ceremony took place at Rethink: The Manufacturing Leadership Council Summit, which examines digital manufacturing as it intersects with technology, organizations and leadership, at the JW Marriott Marco Island Beach Resort in Florida June 27–29.

“Manufacturers continue to be the driving force for global economic recovery and pandemic response as they establish innovative ways to problem-solve in an increasingly complex environment,” said MLC Co-Founder, Vice President and Executive Director David R. Brousell. “Those recognized tonight have helped establish a roadmap for the future of the sector and highlight the importance of Manufacturing 4.0.”

In recognition of the highest scoring projects in each award category, the MLC also announced the following High Achievers:

AI and Machine Learning
AB InBev

Collaborative Ecosystems
Protolabs

Digital Network Connectivity
AB InBev

Digital Supply Chains
Dow Inc.

Engineering and Production Technology
General Motors

Enterprise Integration Technology
(Tie) Flex
(Tie) Johnson & Johnson

Operational Excellence
AB InBev

Sustainability
AUO Corporation

Transformative Cultures
ALOM Technologies

Editor’s Choice
Flex – LISA Line Stop Assistant

MANUFACTURER OF THE YEAR – Small/Medium Enterprise
Protolabs

MANUFACTURER OF THE YEAR – Large Enterprise
AB InBev

The 2023 Manufacturing Leadership Awards season will open to nominations on Aug. 15, 2022. Information about the awards program is available here.

-MLC-

Founded in 2008 and now a division of the National Association of Manufacturers, the Manufacturing Leadership Council’s mission is to help manufacturing companies transition to the digital model of manufacturing by focusing on the technological, organizational and leadership dimensions of change. With more than 2,500 senior-level members from many of the world’s leading manufacturing companies, the MLC focuses on the intersection of advanced digital technologies and the business, identifying growth and improvement opportunities in the operation, organization and leadership of manufacturing enterprises as they pursue their journeys to Manufacturing 4.0.

-NAM-

The National Association of Manufacturers is the largest manufacturing association in the United States, representing small and large manufacturers in every industrial sector and in all 50 states. Manufacturing employs more than 12.7 million men and women, contributes $2.71 trillion to the U.S. economy annually and accounts for 58% of private-sector research and development. The NAM is the powerful voice of the manufacturing community and the leading advocate for a policy agenda that helps manufacturers compete in the global economy and create jobs across the United States. For more information about the NAM or to follow us on Twitter and Facebook, please visit www.nam.org

Blogs

Rethink 2022: Supply Chain Through a New Lens

Greater visibility and an engaged workforce are key to overcoming long-lasting supply chain disruption

MLC Rethink 2022 Summit Supply chain through a new lens

Lots of heads were nodding when Cynthia Farrer kicked off her opening comment of a fireside chat during the MLC’s Rethink 2022 Summit by noting that supply chain is something that everyone in the room is dealing with and it is top of mind.

Farrer, Senior Vice President of Global Operations and Integrated Supply Chain for Allegion, was joined by Ken Engel, Senior Vice President, Global Supply Chain North America for Schneider Electric, USA for the chat moderated by Paul Tate, MLC’s Co-Founding Executive Editor and Senior Content Director.

Throughout the discussion, Engel and Farrer shared how they’ve adapted to challenges and where they see improvement opportunities for supply chain management. To mitigate future disruption, they shared that it is important to gain visibility throughout the supply chain and line of sight into the entire ecosystem. At Schneider, for example, they have created an upstream supplier readiness plan that Engel referred to as “a plan for every part.”

Meanwhile, for those companies with limited resources or with a significant number of parts, Farrer recommends that companies identify the most important component parts and focus on gaining visibility and redundancy for those parts.

Ultimately, to create calmer supply chains and operations, Engel emphasized the need to partner closely with suppliers and acknowledge the important role employees play. People must be empowered to be agile as they navigate personal and business disruptions, according to Engel. In fact, Schneider Electric has found that by providing digital training to its workforce, there is greater engagement and excitement around the work.

Photo by David Bohrer / National Assoc. of Manufacturers
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