Small Manufacturers Win Big with Digital Transformation

For small and medium-sized manufacturers, digital transformation can seem like an especially harrowing task. But smaller organizations can be uniquely positioned for success in implementing firmwide digital strategies.

Small but mighty: Just look at Graphicast, a 25-person precision metal parts company in Jaffrey, New Hampshire.

  • โ€œBecause the cost of data collection and analytics is getting lower and lower, even as a small company we can collect data at a rate that gives us meaningful information we can act upon,โ€ said Graphicast President Val Zanchuk. โ€œFor example, we created a linear programming model of our business. If weโ€™re growing at a certain rate, I can use it to determine the most economical next steps, such as whether we should hire more people, work overtime or purchase more equipment.โ€ย 

A workforce solution: Graphicast, which counts Fortune 100 companies among its clientele, has used cloud computing, AI-based systems and more to help it succeed, according to Zanchuk.

  • The manufacturer is also looking into the use of collaborative robots as a potential solution to the labor force shortage.
  • โ€œWhen it comes to Manufacturing 4.0, we think about what our customers will be looking for from us in terms of digital collaboration,โ€ said Zanchuk, adding that some of the businessโ€™s larger customers are โ€œtransforming at a different rate than we are.โ€ That means itโ€™s up to Graphicast to consider client expectations and see how best to meet them given โ€œwhatโ€™s financially and operationally feasibleโ€ for the company.

The MLC helps out: To aid in Graphicastโ€™s digital transformation, Zanchuk joined the Manufacturing Leadership Council, the NAMโ€™s digital transformation division.

  • โ€œThe MLC is the only place I know where I can discuss broad industry trends in an open fashion, where small companies like mine and large companies like Ford or GM can all be involved in the discussion,โ€ said Zanchuk, who serves on the MLC Board of Governors.
  • โ€œBeing part of the MLC lets us know if weโ€™re on the right track and how we can make adjustments,โ€ he continued. โ€œIt connects us to a group of incredibly talented, intelligent and experienced people who are focused on many of the same operational challenges we face.โ€